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Using Profile of a Surface
Tolerance on Size Controls the Form Better, Continued.
I received several requests to
further explain how profile of a surface, when used to
control size, also controls the form of the feature better
than when a size dimension and tolerance are used.
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This
drawing uses direct tolerancing to control the size
of the pin. According to the Y14.5 standard, this
pin must pass through a 30.1 ring gage or equivalent
and every cross section must be larger than 29.9.
This cross section is described in the Y14.5.1 math
standard, in theory, as a sphere that might be
dragged through the pin without breaking out of the
surface. In practical terms, any two-point,
micrometer type measurement cannot be less than
29.9. There is no requirement that the 29.9
measurements be centered on the 30.1 ring.
Therefore, the form (straightness, circularity and
cylindricity) of the pin can be as great as 0.2, the
size tolerance. The graph shows that as the
feature's size departs from MMC, the allowable form
error increases.
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On the
second drawing, size is being controlled with a
basic size dimension and a profile of a surface
tolerance. The profile tolerance is on the true or
basic surface which is a radius of 15. The tolerance
is implied centered. The tolerance zone is two
concentric circles with a radial separation of 0.1.
As the size of the pin approaches 29.9 or 30.1, its
form must improve. The greatest form error may occur
if the pin is made at 30.
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